Cleanrooms, medical & pharmaceutical applications
You are working, researching or producing within critical areas? Regardless of whether you need to meet requirements for hygiene or clean rooms – HS-Luftfilterbauoffers high quality and a broad range of technical mature technology that will fit your needs. We are your reliable, efficient and capable partner. But we offer more than just filter. Services such as installation, replacement, measuring, validation, qualification and re-qualification are also part of our portfolio. This applies for any applications of supply and exhaust air within medical or pharmaceutical areas, in hospitals and laboratories and within mini environments of the highest clean room class in microelectronic applications. Our energy efficient solutions will aid you in optimizing your operation costs.
HS-Filtermedia for fine dusts
Filtermedia for fine dust filtration. Supplied as Rolls and Pad's.
These filter pads are applied in air conditioning or air ventilation equipment for increased perfomance levels as well as supply air filtration for surface finishig. After dust saturation these mats are simply replaced by new ones.
Standard roll dimensions are 20 x 20 m and cut pads can be supplied as required.
Pleatfilter HS-Alpha Pak 35 and HS-Alpha Pak 55
Pre- and mainfilter with rigid plastic frame and maximum filtersurface.
These compact filtercells serve as prefilter for HVAC systems and Turbines offering maximum filtration abilities at minimal dimensions. HS-Alpha Pak´s greates benefits is the compact construction with frame depths of 48 and 96 [mm], the outstanding dust holding capacity, maximized filter surface as well as hygienic design. HS-Alpha Pak are availiabe in two different filterclasses (EN779: G4 and M5). The frame of HS-Alpha Pak is made of rigit extruded polystyrene profiles with edge connectors. This guarantees optimal hygienic as well as stability and also ensures easy disposal because the whole filter can be incinerated.
The high quality synthetic filter media offers deep-filtration effects thus archieving higher dust holding capacities than similar products from other manufacturers. It is pleated to self-supporting folds that are fixed by plastic spacers offering even more rigidity.
HS-Alpha Pak can also serve as pre-filters for turbine air intakes.
HS Bagfilter HS-Pak25, HS-Pak 35 (coarse dust)
Coarse and medium dust filters for pre- and main filtration.
this range of HS-bag filters have spacers inserted in the individual bags, ensuring even air flow throughout the entire filter unit and at the same time evenly distributing the store dust. This extends the lifespan of the filter and reduces energy costs due to the lower pressure. Another advantage is the constant filter efficiency even with varying airflow. These bag filters stand on their own frames and therefore do not need to be secured. With oversize bag filters the surrounding frame is reinforced with angles in the corners of the frame.
All standard sizes are fitted with air aerodynamically shaped entry guides to optimize the energy efficiency.
Fine dust filter (pre & main filters, supply / exhaust air)
HS-AirSynErgy: Energy Saving Filter
Energy saving filter - offers longer service intervals with lower pressure drop. Saves up to 30% of your energy costs.
The product family HS-AirSynErgy is a bagfilter based on synthetics that reflects the highest technology standard is in regards to mechanical effiicency combined with long service lifetime and therefore a better energy saving potential. HS-AirSynErgy's performance is superior over usual glas- and common synthetic bag filters.
Paralel, tapered separarors in the bags of this high quality Filters ensure a stable air guiding form that allows an even airflow within the filter. Therefore all bags are evenly saturated with dust and particles. HS-AirSynErgy is different from other bag filters. The filtermedia offers a special inner wave structure that thus offers double active filtersurface by only consuming the space of a conventional filter. Combined with the air guiding profiles in at the air entry HS-AirSynErgy achieves up to 35% less pressure dop in comparison to common bag filters. This saves the user up to 1100 kW/h operational energy (equals approx. 620g CO2/p.a.).
The media structure with the enlarged inner surface offers an expicit higher dust loading capacity of up to +80%. This allows a much higher service lifetime without taking any drawback with the energy consumption compared with usual bag filters. HS-AirSynErgy is not requireing any electrostatics for the norm approved operation. A steady rise of the efficiency is ensured over the complete service lifetime. The filter fulfills the EN779:2012 requirements at any time.
Easy to notice: The cross section illustrates that the waved structure offers a much larger filtration surface in the same dimensions as usual flat media
As can be seen here, the elongated version of the waved media is twice as large as the common non-waved version. This lowers the pressure drop for filters and gives the user the maximum dust holding capacity.
The filtermedia of the HS-AirSynErgy series consists only of fully synthetic materials. The fibres are flexible and break-proved so a displeasing fibreshedding as seen with glassfibre bag filters while unpacking and handling is absolutely impossible.
All standard sizes are fitted with air aerodynamically shaped entry guides to optimize the energy efficiency.
Ultraslim compact filter cell with install depth of only 48 - 150 mm.
HS-Beta Pak are robust finedustfilter for depths small as 48 mm and 96 mm by request up to 150 mm. Suited for Reconfiguration or replacement of AC units, substituting common Zig-Zag-pleated with a more hygienic filter. Also applicable at systems where actual filter efficiency is not enough (i.e. finedust problems in city-air).
HS-Beta Pak are robust fine dust filters, employed as preliminary or main filters when long filter service lives are required in large and/or variab- le volume flows. Typical areas of application are electronics and computer rooms, pharmaceutical production areas, research laboratories, hospitals, industrial ventilation and preliminary filtration for particulate air filters. They fit in all standard fra- mesystems or mounting frames of various manuf- acturers for particulate air filters, according to the design variant. They are suitable for use as replace- ment filters in all standard commercially available mounting frames. Due their small depth HS-Beta Pak save space in new constructed ventilation systems.
These filters are also great space savers when existing venti- lationssystems need to be rigged up for higher filter classes. The sturdy plastic frame fulfills the demands for high rigidity and hygiene combined with the ease of disposal since the filters are com- pletely metalfree and thus fully incinreable.
Energy saving V-Form Rigid compact filter used in HVAC, Ventilation and turbomachinery such as turbines.
High performance compact filters are available in three filter classes.
Airflow volumes up to 5000 [m³/h] with only 292[mm] installment depth required.
HS-Mikro Pak filters are mostly used at air conditioning, ventilation and turbine applications for fine dust filtration. These filters are used as primary and/or main filters to prevent toxic gas, aerosol and general dust pollution. They are especially suited for for handling large airflow volumes and achieve long service life times due to their large dust storage capacity.HS-Mikro Pak filters fit most standard supporting frames from various manufacturers. The filtermedia consits of high quality glass fibre paper with varying efficiencies. Thermoplastic spacers between tightly packed individual filter folds, ensure even spacing. The supporting frame is made form plastic and therefore makes disposal easy because the complete filter could be reduced to ash, once burned.
The design and construction of the HS-Mikro Pak provides a high rigidity and corrosion is impossible. The filter media is water resistant and also suitable for use in conditions with high humidity. A temporary increase in the of the pressure drop is normal. With reduced humidity the pressure drop returns to normal levels.
HS-Mikro Pak filters can be fitted with the clean-air or dust side and are great space savers when used in new systems due to their minimal mounting depths. Options like foamed gasktes or burst protection gills on the clean air side are possible - please ask for special applications.
High performance filters for industrial applications i.e. process air, pharmacy, surface technology etc.
HS-Makro Fine Dust Filters are used as pre-filters and main filters in ventilation and air-conditioning systems requiring high and/or variable volume flows combined with long filter life. Typical areas of application include electronic and computer rooms, pharmaceutical production areas, research laboratories, hospitals, industrial ventilation and pre-filtering of airborne particles. Depending on the specification, they may be used standard cell frames or in mounting systems from HS-Luftfilterbau as well as of various other manufacturers. The filter paper is laid in narrow parallel pleats and fixed evenly in place by spacers made from profiled aluminium foil. The special spacer profiling with beaded edges on both sides prevents the filter paper from being damaged and gives the filter assembly maximum stability. These filters could be optionally fitted with, protection grids, grounding or regenerative filter media.
HS-Makro F are robust fine dust filters, employed as preliminary or main filters when long filter service lives are required in large and/or variable volume flows. Typical areas of application are electronics and computer rooms, pharmaceutical production areas, research laboratories, hospitals, industrial ventilation and preliminary filtration for particulate air filters. They fit in all standard framesystems or mounting frames of various manufacturers for particulate air filters, according to the design variant. They are suitable for use as replacement filters in all standard commercially available mounting frames.
The HS-Makro FV are specialy designed to handle highest air flow rates (i.e. 7000 m³/h @ face dim. 610x610 mm). Within these filters the media packets are arranged in a V-shape to increase the effective filter surface. The filter media used is high quality glass fibre paper with various grades of dust extraction efficiencies. The glass fibre paper is folded into closely spaced pleats, with thermoplastic adhesive spacers to ensure an optimum pleating geometry. The standard filters are fully incinerable - easier disposal.
Filterclass EN 779
particle filtration, sterile air supply, exhaust air treatment (EPA / HEPA / ULPA)
HS-Mikro SF-AL and HS-Mikro RF-AL
Laminar Flow Filter for clean rooms, clean benches, FFU's and operational theatres.
These HEPA and ULPA filter elements are employed for the highest requirements in the range of the cleand and sterile room environments like clean work benches and for installation in operating room ceilings. The filtercells consist of minipleated micro glass fiber media with thermoplastic spacers. The framework consists of sturdy extruded and andonised aluminum. The optimal folding geometry guarantees a laminar air flow in the work area. So there is no need for laminator insets or similar aids.
Standard: Filter class H14 (HS-Mikro SF-AL) or E11 (HS-Mikro RF-AL) in accordance with. EN 1822, andonised extruded aluminum framework and foamed non-porous seal, one-sided powder-coated grasp protection.
Options: Special seals (i.e. jelly seal) , div. Filter classes (E11 - U17), two sided grasp protection, flanges, etc.
HS-Mikro SF-AL or HS-Mikro RF-AL are temperature resistant up to approx. 65°C with a r.H. up to 100 %.
HS-Mikro SFV and HS-Mikro RFV
EPA and HEPA filter with maximum filtersurface for highest airflow / lowest pressure drop.
Filtercells made from minipleated micro glass fiber media and thermoplastic spacers. The filter cartridges are arranged in V-shapes to attain a higher filter surface and thus higher airflow rates with lowest possible pressure drop. Versatile applicable for process protection in industry and technology as well as for sterile and clean room environments. These filters are nearly metal-free and thus completely incinreable.
Standard: Filter class H13 (HS-Mikro SFV) or E11 (HS-Mikro RFV) in accordance with. EN 1822, with MDF framework and a foamed non-porous seal.
Options: Metal frames, special seals, div. Filter classes (E11 - U16), grasp protection, handles etc. possible. HS micro SFV or HS-Mikro RFV are temperature resistant up to approx. 65°C with r.H. up to 100 %.
HS-Mikro S and HS-Mikro R
High efficient EPA and HEPA filters with classical aluminum spacer technology. Loads of different options are availiable.
Filtercells made from micro glass fiber media and curved aluminum spacers. Filters are versatile applicable for process protection in industry and technology. The use of aluminum spacers allows more options e.g.: cleanable filter media for up to 10.000 cleaning cycles, high temperature filters or electrical grounding for explosion protection.
Standard: Filter class H13 (HS-Mikro S) or E11 (HS-MiKro R) in accordance with. EN 1822, with MDF framework and a foamed, non-porous seal.
Options: Metal frame, special seals, div. Filter classes (E11 - U15), grasp protection, handles, grounding, flanges, dedustable filter media, high temperature filters (to 250°C), etc. possible.
HS-Mikro S or HS-Mikro R are temperature resistant to approx. 120°C or 250°C with r.H. up to 100 %
HS-Mikro SF and HS-Mikro RF
EPA / HEPA for multiple clean and sterile air purposes
HEPA-Filters with minipleated micro glass fiber media and thermoplastic spacers, applicable for process protection in industry and technology as well as for sterile and cleanroom environments. A higher effective filter surface than with conventional mechanical filters is reached by a special folding geometry and the use of thermoplastic spacers. These filters are nearly metal-free and thus completely incinreable.
Standard: Filter class H13 (HS-Mikro SF) or E11 (HS-Mikro RF) in accordance with EN 1822, MDF framework and foamed non-porous seal.
Options: metal frames, special seals, div. Filter classes (E11 - U16), grasp protection, handles, flanges etc. possible.
HS-Mikro SF or HS-Mikro RF are temperature-resistant up to approx. 65°C with r.H. up to 100 %.
Pressure relief filter for over- / underpressure regulation at tanks, gloveboxes and safetyhousings.
HS-Mikroseal JG can be flexibly used everywhere, where smallest installation size combined with moderate airflows is demanded. The cartridge is not requiring a own filterhousing and can be easily attached to common pipes or tanks by the standard 1"-thread. The filtermedia is safely protected by a corrosion resistand stainless-steel frame. Among the numerous possible applications the cartridge servs mainly as pressure relief filter at safety relevant filterunits (i.e. HS-S04, HS-Securesorb).
Standard : EN1822 H13, Frame stainless 1.4301, 1"-thread made from brass
Filtercartridge for the use in pipes and tubes for up to +- 300 mbar
HS Mikroseal JG-S can be applied anywhere in systems where small form factors are required at moderate volume flows. The filter cartridge does not require a separate housing and can host on/in the usual pipes and tanks. The standardized 1"-thread connector allows fast and simple fixation. The filtermedia is protected by a corrosionresistant stainless steel frame and thereby protected from external influences. The corpus is gastight sealed and allows operation within pressurized ductworks up to +- 300 mbar.
Among the numerous applications, these filters essentially serve as pressure relief filters at security relevant filter housings (eg HS-S041, HS-Securesorb) or to have controlled air exchange with pipes and tanks.
Standard: EN1822 H13, Frame stainless 1.4301, 1"-thread made from brass
HS-V-Pak SFV and HS-V-Pak RFV
V-Form compact EPA and HEPA Filters used with mobile applications, glove boxes and clean benches.
These compact HEPA filters are used as mainfilters in stationary applications such as cleanroom, pharmaceutical, medical or nuclear (i.e. in gloveboxes, cleanbenches etc.). With mobile applications HS-V-Pak SFV are used in machinery and vehicles that require controlled air quality (i.e.
Waste disposal, exhaust into cleanrooms). HS-V-Pak filters are in use where less installation space or flexible arrangements are required. HS-V-Pak filters allow maximum usage available space in channel sections. HS-V-Pak SFV filters consist from fully combustible raw materials so the filter can be completely incinerated after use. This allows easy disposal especially when toxic or biohazardous filtrates are collected by the filter.
Standardsize: 86,5x202x600 mm.
Standard: Filter class H13 - H14 (HS-V-Pak SFV) or E11 (HS-V-RFV) according to EN 1822, plastic frame made from ABS
Options: foamed gasket at air entry, burst protection
HS-V-Pak SFV or HS-V-Pak RFV are temperature resistant up to appx. 65°C and resistant for up to 100% rel. humidity.
Adsorbtion filters (AMC-Filter, gases , odors)
HS-Carbo Pak² AK & FAK
Compact particle and adsorbtion filter for HVAC and ventilation tasks to remove typical impurities in city air like dieselparicles and ozone.
HS-Carbo Pak² FAK combines secure filtration ability for particles (i.e. finedusts such as pollen, spores etc.) and gaseous air impurities (i.e. tobaco smoke fumes, hamful gases emitted by city traffic). The standardunit offers a combination of EN779:F7 and aprox. 7kg activated carbon. HS-Carbo Pak² FAK is ideally suited to upgrade existing filtration soltion by gas-phase filtration without requirering changes in the filterhousings.
HS-Carbo Pak² FAK consist of a rigid, corrosive resistant plastic with circulating 25 mm flange and 8/6 particle & gas filtration packages. The preassure drop is similar to a standard bag filter (3400 m³/h @ 110 Pa)
HS-Carbon Cartridge AKP 26
Cartridgefilter for multiple adsorption- and chemisobtion tasks.
Activated carbon cartridges are used for the absorption of gaseous or odor intensive pollutants with ventilation and extraction systems. The basic unit consists of a base-frame (610 x 610 mm) and 16 single cylindrical cartridges filled with activated charcoal. According to required airflow volumes several units can be fitted to a filter wall. The cartridges are manufactured either from metal sheeting or stainless steel. We can also re-furbish used cartridges on our premises.
HS-Carbopad activated carbon filter
Activated carbon filter with textile frame for special applications at supply air treatment i.e. for museum air or with pharmaceutical processes.
HS-Carbopad filterpads are employed in special air treatment units especially for museums. The pads consist of synthetic filterfleece that securely surrounds the activated carbon chambers. Differen carbons could be employed for equipping the pad. The most common used carbon is for the reduction of SO2 concentrations in the supply air. The flexible design allows a fitting without bypasses.
HS-Amosorb - Ammoniafilter
Compact ionexchanger for radical NH3 elimination.
HS-Amosorb is specially designed for the filtration of ammonia from air flows. This filter has an approximately 5-fold higher efficiency against gaseous ammonia than comparable solutions based on activated carbon. Due to the construction HS Amosorb reaches an approximately 60-90% lower pressure drop as solutions based upon activated carbon of similar size. In addition to these advantages, HS Amosorb is also very air flow tolerant - even at 30% overload operation!
HS Amosorb reached its outstanding efficiency through the use of micro-ion exchangers, which are laminated to a carrier fleece. The chemical reaction of ammonia gas with the ion exchangers is spontaneous. In this respect, the apparent contact time (and thereby the airspees) of the gas plays a minor role with the filter medium.HS-Luftfilterbau offers mobile filterunits with HS-Amosorb Filter. These mobiles filters meet the requirements for mainenance tasks on HVAC Units and chillers that operate with Ammonia (NH3) as cooling agent.
Safetyfilter serving as rechargeable retainer for activated carbon to be used in safety relevant applications.
Activated charcoal change cell are used for the high-grade adsorption of gaseous and smell-intensive pollutions in ventilation and exhaust air systems. The cell is suitable for the separation of radioactive iodine (iodine connections), as well as for nuclear applications and installations for the destruction of chemical weapons.
The compact filter is manufactured from stainless steel (grade 1.40301). The active coal layer is secured with precision welded sheeting with punched wholes. The special feature of this filter is the automatic adjustment of the pressure of coal layers by the use of tensioned sheeting. This prevents leakage of airflow. With the help of an easy to remove service lid the removal of used and replacement of new coal granules is quick and simple. We can also re-furbish used cartridges on our premises.
HS-Mounting Frame for Bag- and Compact Filters
Standard mounting frames for bag filters, compact filters and panelfilters for up to 48 mm depth.
Rigid mounting frames manufactured from galvanised sheeting or stainless steel fitted with a glued seal. Filter inserts are secured with a tensioning system, which ensures proper centralised fitment of the filter insert. Standard frames are manufactured to standard size, which allow exact and safe fitment in modular sections to any filter wall system.
HS-Solid CAT, welded stainless housing
Modular filterhousing made from welded stainless steel.
The HS-Solid CAT channel housing meets your performance requirements in all ductwork requiring the highest standards of air purity. The modular concept allows cost-effective adaptation to the needs of your process conditions. The housing can serve from a simple one-stage filter up to multi stage HEPA and gas/odor filtersystem for safety relevant applications. If required an adjustable fan can be integrated to the design.
HS-Solid CAT housings are made of welded stainless steel (type 1.4301 or 1.4404 / 14571). HS-Solid CAT can be fitted with any combinations of coarse and fine dust filters as well as HEPA's up to EN 1822 Class H14. Even the inclusion of molecular filters is provided. The integrated filter holders are suitable filters manufactured by HS-Luftfilterbau filter and of course for standard filters from most other manufacturers.
HS-HEPA duct filter housing type HS-S-044
Robust channel filter housing for mounting particle and gas filters.
Robust channel housing made from galvanised steel fitted with a service panel on its side. The filter units are mounted in an airtight welded aluminium profile frame. A spindle pressure system ensures a proper fit and seal of the filter inserts.
HS-S-041 security filter housing
Safety filterhousing for particle and gas filtration offering Bag-In-Bag-Out filterchange.
HS-S041 filterhousings are manufactured from airtight welded stainless steel. Filters are fixed by a stainless steel two-lever entralised pressure system and leaf springs. Optional equipment i.e.: a seal leak proof grove, aluminium twin grooved service board, adapter housings or flanges and or foot pedestal. Multistage housings are also available.
Versatile options are available:
HS-S045 HEPA Wall Frame
Filterwall for mounting EPA and HEPA filters.
Rigid supporting frames for filter wall or fitment in machines are manufactured from airtight welded aluminium profiles. The outer frame, made from angle profiles, provides a surrounding frame for safe fitment, which ensures safe sealing with the frame body. Supporting angles and a spindle press system assures exact fitment and proper sealing of the filter insert.
HS-4N mounting frame for finedust and HEPA filters
Mounting frame for filter cassettes up to 292 mm depth.
HS-4N mounting frames ideally suit for building filterwalls for highly efficient particle filtration. Single mounting frames can be fitted like modules to estrablish a wall installation. Clamping elements in each corner of the mounting frame ensure an even pressure on the installed filter. Each mounting frame comes with 4 clamping elements. All weldseams are glas blasted for corrosion protection. HS-4N-Frames can be optinonally equiped with a leaktest pipe to ensure tight seat of the filter by putting the groove gasket (gasket with tight seat test ablility) of the filter under pressure. The tight seat of the filter is validated by monitoring the leak rate over the gasket.The mounting system supports worldwide standard HEPA sizes.
HS-Solid Cat Mobile
Mobile filter system used for the exhaustion of gases, smokes, particles and odors or for sterile air supply.
HS-Solid Cat Mobile is a variant of our standard housing HS-Solid CAT . The housing is made completely from stainless steel (1.4301 / Ansi 304) and holds several filterstages (pre- and main filters) in line plus fan with adjustable air speed. This mobile filter type can be constructed according to your requirements. Please contact our sales team for setting up your individual mobile filter system.